RECYCLED RECUMBENTS!!!!!!!

                                             

                 You can build this!                                                    (this one is mine!)                                              It's easy!

                                                              

                                                                                                     The plan!  

    HOW TO BUILD YOUR OWN BEAUTIFUL BIKE - A COMPLETE PLAN SET!

      (Site index is below the introduction!)

      INTRODUCTION -  

               This site leads you through my experience for creating a really comfortable LWB (long wheel base) recumbent bike.   I use ‘donor’ bikes, usually old and unloved 10-speeds, and strip them down, cut, weld, combine, and augment these frames into a really great style of recumbent bike.   It also tickles me that I am 'recycling' older and unloved bikes into something you or I might ride with passion, comfort, and greater frequency.  The methods described here are a sort of hobby or ‘sweat equity’ means of acquiring the best of pedal powered transportation and recreation.   This site is one of several I know of that relay the experience of building your own recumbent bike.    I am glad you stopped in – my purpose is to persuade you to try this project.   You may already be a convert to the idea of riding a recumbent – for anyone who wants to ride a long time, the torture of sitting on a diamond bike saddle is the challenge.   Recumbents for me remove that pain, and enhance my joy as a rider.   

               In your local bike shop, you may also you may be dismayed by the commercial cost of recumbent bikes.   It doesn't have to be like that.

               The Recycled Recumbent takes some time, ingenuity, and modest resources to build.    It doesn't take a lot of cash.  It does cost you your time and thought - your first bike may take 2-3 weeks to build.   The materials are easy – I find donor bikes at rummages and police auctions – the tools take a little doing.    This is a brazed or welded assembly, and you need access to that equipment and those skills.    I have suggested to some folks - "Buy a $100 class in gas brazing at the local Community College - you get some great skills and access to all the equipment you need to make your own frame this way!"


       Objective

The objective of a Recycled Recumbent is a great bike at a modest cost in materials, built with accessible tools and simple technology.    It is ALWAYS possible to make a better bike.  You can use better tubing.   Build completely from scratch.   Use better and more expensive components.   Employ sophisticated machine tools for jigging and alignment.  This frame is possible to build well without micrometers and specialty jigs.   I make choices for the EZ Clone and Mach 2 that trade costly hardware for home made fabrications.   The choices are deliberate, to keep both the costs down and the process accessible.   

This modest bike is ‘upgradeable’.   Set it up as a 10-speed using components from your donor bikes.   If you like what you are riding, buy 'presents' for it.   After you ride it 500 miles, get it a crank with a granny gear - reward yourself and your bike.   Get a really nice rear wheel and tire, maybe with a 7 or 8 speed cassette.   Perhaps a fairing, the second season out.   Your riding experience will teach you what your priorities for upgrades are.   If you look at my yellowbikes in the pictures, you will see lots of presents...  and there have been lots of miles to teach me what I wanted, as well.  

“(I wish you) Miles of smiles", say some friends of mine.    Recumbent riders smile more, because it hurts less.  

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INDEX OF PAGES

General Notes - General Notes

EZ Clone Instructions - Instructions EZ

EZ Clone drawings - Sheets 1-10

Frame pictures - Page 1  Page 2  Page 3  Page 4

Mach 2 Instructions - Instructions Mach 2

Mach 2 drawings - Sheets 11-17

Fork Bending - rear triangle

Some of my bikes - AD's bikes

Detail finishes - Bits and pieces

Seat covering - Seat Cover

The printable PDF files - prints

THE Powder coat pictures - these are high density pictures, might take a sec to load - Powder Coat

Help?  Parts? - the bits I sell - Parts and prints

Bikes built by other folks - let's put your bike here!  - BIKES!

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BIKES BY OTHERS!!!!  NEW AGAIN - Pictures last edited on OCTOBER 9, 2008!!!!!!!   Here are pictures folks have sent in hand of their bikes (I will updated/add again Feb. 2009 sometime - I'd love to see your bike!!!!!). 


 ALTERNATIVES - 

If your objective is a really great bike, and you don’t want the journey of frame building, you should shop at your local bike store – the one that features a variety of recumbent styles to try and to experiment with.    A good bike can be had for $500 to $900.   If price is not an obstacle, the really great bikes – vastly superior in finish and components than what is described here – can be had at roughly $1,700 – and up, of course – spend as much as you can.   Shopping and looking and trying different recumbent bikes is recommended in any case.   A recumbent IS different - you may or may not experience your ' EUREKA !' joy of discovering the perfect mode of recreation/transportation.   There are many different types of recumbent bikes – the Recycled Recumbent is of the type called the ‘Long Wheel Base’ (LWB) bike.  There is a ‘short wheel base (SWB) style, where the front wheel is under your knees and the crankset is out in front, there are underseat steering models of both of these geometries, there are very sophisticated three wheeled trikes to play with.   Even if you are going to build your own bike, trying different bikes at the store will offer you a preview of your preferences.    I have gained insight and copied freely from my woolgathering done at our local Wheel and Sprocket, learning tips and techniques for bike building just by observation of those expensive marvels.  

I think that the Recycled Recumbent, well built by you, rivals the ride and performance of the $2,500 LWB bikes it pays homage to – for the exchange of your time instead of your cash.  I had a fella in some time back – Tom was buying one of my bikes - he said he wished his Ti-Rush handled as well as the Mach 2 he was buying at the time.  I wish *I* had that one down on You Tube.

On the list of 'it must be said's' - I am sharing an experience - not recommending one to you.   This process has worked for me and as built by me - I can't control and do not warrant your skills or your resulting bike and frame, the materials you put into it, nor your riding experience and skills.  


Contact Information

In addition to what is here, I am interested in going on the framebuilding adventure with you!   Need help and advice?   Get in touch!   Have a better idea, or find something better than what I write here?   Let me know.    Finish a bike?   Proud of it?   Send me a picture, and I'll show it here on the site  BIKES BY OTHERS!!!!.  

Need, last ditch, some help of substance - want a frame that YOU can build up and finish?   I don't make a lot, but I am happy to share what I have.   A last page here, titled HELP!  PARTS? shows you the basics of what I can provide and at what pricing.   I'll have more fun if we correspond or talk, and I want to find a way to help you help yourself!

A. D. Carson                                    

Telephone   414-616-0307

FAX
262-662-3667
Postal address
5428 N. Dexter Ave.
        Glendale, WI 53209
Electronic mail
adcarson@juno.com
You can send me Email, and I will respond.   Or you can try this 'feedback form' too - Recycled Feedback Page
 
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